Absolute
Pressure - The existing gauge pressure plus atmospheric pressure measured from
absolute zero.
Aftercooler
- A heat exchanger used for cooling air discharged from a compressor. Resulting
condensate may be removed by a moisture separator following the aftercooler.
Air Dryer -
A devise that removes moisture from compressed air. Typically accomplished by cooling the air
through a refrigerator or dessicant bed.
Area - The
surface exposed to the flow of a fluid.
Atmospheric
Pressure - The measured ambient pressure for a specific location and altitude
in PSI (pounds per square inch).
Automatic
Sequencer - A device which operates compressors in sequence according to a
programmed schedule.
Bar - A unit
of pressure One (1)bar = 14.5 PSI.
Capacity -
The amount of air flow delivered under specific conditions, usually expressed
in cubic feet per minute (CFM).
Check Valve
- A valve which permits flow in only one direction.
Coalescing
filter - A specific type of filter that not only works to remove dust and
particals from the air, but also oil from the air lines.
Compression
Efficiency - Ratio of the theoretical to the actual work required to compress
air. Takes into account slip leakage and frictional losses.
Compression
Ratio - The ratio of the discharge pressure to the inlet pressure.
Constant
Speed Control - A system in which the compressor is run continuously and
matches air supply to air demand by varying compressor load.
Cubic Feet
Per Minute (CFM) - The volume of air that is able to pass through an opening in
one minute.
Cut-In/Cut-Out
Pressure - Respectively, the minimum and maximum discharge pressures at which
the compressor will switch from unload to load operation (cut in) or from load
to unload (cut out).
Cycle - The
series of steps that a compressor with unloading performs; 1) fully loaded, 2)
modulating (for compressors with modulating control), 3) unloaded, 4) idle.
Cycle Time -
Amount of time for a compressor to complete one cycle.
Desiccant -
A material having a large proportion of surface pores, capable of attracting
and removing water vapor from the air.
Dew Point -
The temperature at which moisture in the air will begin to condense if the air
is cooled at constant pressure. At this point the relative humidity is 100%.
Demand -
Flow of air at specific conditions required at a point or by the overall
facility.
Discharge
Pressure - Air pressure produced at a particular point in the system under
specific conditions measured in PSI (pounds per square inch).
Discharge
Temperature - The temperature at the discharge flange of the compressor.
Dessicant- A
material used with air compressors and air dryers that helps to remove water
vapor from the air.
Drain Cock- Used
to release accumulated moisture from the compressor tank (Also see drain valve)
Drain Valve-
A drain valve works to remove surplus liquid from the compressor. There are
manual, float and electronic types of drain valves.
Dryer- Compressor
tanks are made of steel, when water gets into the tank, the tank can rust thus
reducing the life of the compressor. A dryer dries the air in the tank,
reducing the amount of water collected.
Duty Cycle- Amount
of time that a compressor can operate at full load over a thirty minute
time period.
Filters -
Devices for separating and removing particulate matter, moisture or entrained
lubricant from air.
Filter
Efficiency- The rate of
which a filter can remove particles from an air flow.
Free Air -
Air at atmospheric conditions. Be careful with this term because altitude,
barometric pressure and temperature will vary. This term may not mean air at
identical conditions.
Full-Load -
Air compressor operation at full speed with a fully open inlet and discharge
delivering maximum air flow.
Gas - One of
the three basic phases of matter. While air is a gas, in pneumatics the term
gas normally is applied to gases other than air.
Gauge
Pressure - The pressure determined by most instruments and gauges, usually
expressed in psig. Barometric pressure must be considered to obtain true or
absolute pressure (PSIG).
GPH -
Gallons per hour.
GPM -
Gallons per minute.
Horsepower,
Brake - Horsepower delivered to the output shaft of a motor or engine, or the
horsepower required at the compressor shaft to perform work.
Humidity,
Relative - The relative humidity of a gas (or air) vapor mixture is the ratio
of the partial pressure of the vapor to the vapor saturation pressure at the
dry bulb temperature of the mixture.
Inlet
Pressure - The actual pressure at the inlet flange of the compressor typically
measure in PSIG.
Inlet
Temperature - Temperature at the inlet flange of the compressor or inlet
filter.
Intercooling
- The removal of heat from air or gas between compressor stages.
Kick-in
Pressure- Factory set low pressure point of the pressure switch that starts the
compressor to re-pressurize the tank to a higher pressure
Kick-out
Pressure- Factory set high pressure point of the pressure switch that stops the
compressor from increasing the pressure in the tank above a certain level
Leak - An
unintended loss of compressed air to ambient conditions.
Load Factor
- The ratio of the average actual compressor output to the maximum rated output
of the compressor for a defined period of time.
Load Time -
Time period from when a compressor loads until it unloads.
Load/Unload
Control - Control method that allows the compressor to run at full-load or at
no load while the driver remains at a constant speed.
Modulating
Control - System which adapts to varying demand by throttling the compressor
inlet proportionally to the demand.
Moisture
Separator - A device designed to collect and remove moisture from the air during
the cooling process.
Multi-Stage
Compressors - Compressors having two or
more stages operating in series.
Oil free
compressor- Air compressor that has no oil inserted into the compression
chamber for lubrication, cooling or sealing. Typically used in the medical and
food processing field
Piston
Displacement - The volume swept by the piston; for multistage compressors, the
piston displacement of the first stage is the overall piston displacement of
the entire unit.
Point of use-
An outlet in a building used to connect tools or equipment to the air
compressor system.
Pressure -
Force per unit area, measured in pounds per square inch (PSI).
Pressure Dew
Point - For a given pressure, the temperature at which water will begin to
condense out of air.
Pressure
Drop - Loss of pressure in a compressed air system or component due to friction
or restriction.
Pressure
Range - Difference between minimum and maximum pressures for an air compressor.
Also called cut in-cut out or load-no load pressure range.
Pressure
Switch- An instrument which senses a change in pressure and automatically adds
or decreases air in the tank.
PSID (P) -
Pounds per square inch differential.
PSIG -
Pounds per square inch gauge = PSIA minus atmospheric pressure (14.696).
Pounds Per
Square Inch (PSI)- A unit of measurement referring to the pressure applied on
one square inch of an object's surface.
Purging- The
elimination of undesired gas or liquid from a system
Receiver - A
vessel or tank used for storage of gas under pressure. In a large compressed
air system there may be primary and secondary receivers.
Reciprocating
Compressor - Compressor in which the compressing element is a piston having a
reciprocating motion in a cylinder.
Relative
Humidity - The ratio of the partial pressure of a vapor to the vapor saturation
pressure at the dry bulb temperature of a mixture.
Rotary Screw
Compressor- A compressor which utilizes two intermeshing helical rotors to trap
a volume of air, then compress it to a higher pressure. Rotary screw
compressors can be run at lower temperatures for 24 hours per day, 365 days a
year.
Safety valve-
A valve which limits fluid pressure by releasing some of the pressurized liquid
or gas. a.k.a. Pressure Relief Valve
Specific
gravity - The ratio of the specific weight of air or gas to that of dry air at
the same pressure and temperature.
Speed - The
speed of a compressor refers to the number of revolutions per minute (rpm) of
the compressor drive shaft or rotor shaft.
Unload - (No
load) Compressor operation in which no air is delivered due to the intake being
closed or modified not to allow inlet air to be trapped.
Unloaded
Horsepower - The power that is consumed to overcome the frictional losses when
operating in an unloaded condition.
Vacuum Pumps-
A vacuum pump is a compressor that operates with an intake pressure below
atmospheric and discharge pressure.
Valves -
Devices with passages for directing flow into alternate paths or to prevent flow.
VISCOSITY -
A measure of the internal friction or the resistance of a fluid to flow. The
standard unit of measure is poise or SSU.
Volumetric
Efficiency - The ratio of the actual quantity of air delivered to the actual
capacity of the compressor.